Industrial Smart Welding Rover

• Author(s):

  Tanvir S. Nachare | Gaurav P. Makote | Saad Mahabari | Yash Kattakdhond | Ms. P.S. Mali

• Keywords:

  Welding Robot, Robotic Arm, Industrial Automation, Arduino, SolidWorks, Precision Welding, Safety, Metal Fabrication

• Abstract:

  This Project Presents The Design And Development Of An Automated Welding Robot Aimed At Enhancing Efficiency, Precision, And Safety In Welding Operations. The System Consists Of A Programmable Robotic Arm Equipped With A Welding Gripper, Capable Of Performing A Variety Of Welding Tasks Such As Arc, MIG, Or Spot Welding. Controlled Via A Microcontroller And Programmed Through Arduino IDE, The Robot Executes Pre-defined Welding Paths With Consistent Quality, Reducing Human Error And Increasing Productivity. The Hardware Setup Includes Johnson Motors For Arm Movement, A Motor Driver For Control, And A 12V Li-Po Battery For Portable Power, Making It Suitable For Deployment In Small- To Medium-scale Industries.The Robot’s Flexibility Allows It To Adapt To Different Welding Tasks And Workpieces, Ensuring High Accuracy And Repeatability. Safety Is A Key Advantage, As It Eliminates The Need For Human Operators To Perform Hazardous Tasks In High-temperature Environments. Designed Using SolidWorks For Precision Modeling And Simulation, The System Aims To Be A Low-cost, Efficient Alternative To Existing Industrial Robotic Welders. This Welding Robot Is Ideal For Industries Such As Automotive Manufacturing, Metal Fabrication, And Construction, Where Automation Can Significantly Reduce Operational Time And Improve Quality Control In Repetitive Welding Tasks.

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Other Details

• Paper id:

  IJSARTV11I4103254

• Published in:

  Volume: 11 Issue: 4 April 2025

• Publication Date:

  2025-04-21

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